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    DIY Repair Instructions
 

If in doubt as to what you may need to fix your board
you can send us an image and description of the
damage by clicking here

NOTE:
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up to 2MB so please only send lo res images
of less than 2MB per email, anything larger,
we will not receive.

Click here for an online repair estimate
 


Instructions for applying Boom Grip:
First, remove the old damaged grip and clean the tube to get all the old material removed.

Next:  apply the adhesive to the tube, (we uses Evo Stik - Time Bond Contact Adhesive) to get to the whole tube surface in one go, use a wooden dowel to insert into the front end of the tube.

Next: Apply the same adhesive to the new boom grip.

Follow the adhesive instructions regarding timings for the application.

Next:  Please read the next section completely before starting to apply the grip.
Apply the new grip carefully along the whole length of the tube so that the long join will be on the outer length of the tube.

Make sure the tube only touches the centre line of the grip along its entre length. Once you are happy with the positioning of the grip/tube, start to wrap one side of the grip around the outside of the tube and make sure the long edge is flat and secure to the tube. then wrap the other side around the tube and overlap the first long edge along the complete length of the tube.

 

Your boom tube should now look like the image to the left. At this point it is a good idea to use a wallpaper roller to burnish down the overlapping edge to ensure the second grip edge is in full contact with the metal of the tube.

Next:  Now use some sanding paper on a block to gradually were down the overlapping edge to leave a seamless finish.


 

Temporary Repairs on Sails

 

 

 

Instructions for our Monofilm Repair tapes:
Small tears in monofilm panels are the most common type of sail damage. You can make good temporary repairs on any monofilm panel if the tear is no longer than say 20 cm and is a minimum of 2 cm away from any seam. You must cut the Mylar Repair Tape with radius corners to over hang the damaged area by a minimum of 2 cm all around. Apply the Mylar Repair Tape to both sides of the dry sail. This type of repair can last a very long time.

Larger tears can be temporarily fixed in this manner. However this will be strictly temporary. Extended use of a sail with a large tear usual leads to much more severe damage! In either case you should seek our professional advice as soon as possible. Our advice costs nothing and could save your sail !
More board and sail repair tips can be found here
 

Temporary Repairs on Sails


Instructions for our Heat-Set Repair tapes:
Clean the damaged area with fresh water and thoroughly dry. Cut the repair tape with radius corners to over hang the damaged area by a minimum of 2 cm all around. Remove the release film to expose the adhesive, apply the repair tape to both sides (if possible) of the dry sail, then use a domestic iron (temperature adjusted to Nylon) to set the adhesive. This type of repair can last a very long time. Larger tears can be temporarily fixed in this manner. However this will be strictly temporary. Extended use of a sail with a large tear usual leads to much more severe damage! In either case you should seek our professional advice as soon as possible. Our advice costs nothing and could save your sail !

 


 

Aqua-Stick 
New Formula 30 minute
Aqua Epoxy Repair Stick Instructions.
  1. For best results. clean and roughen bond area prior to application.

  2. Cut off required amount of Aqua-Stick .

  3. To mix; knead with fingers to a uniform colour.

  4. Apply to surface to be repaired (within two minutes of mixing). The mixed epoxy does not exhibit a high bond strength at this point, but appears to be merely lying on the surface. Force into any cracks or holes to be filed and clean off excess material.

  5. When applying to a damp, wet or a slowly leaking area work the material forcefully into the surface and apply pressure until adhesion begins to take affect.

  6. For a smooth appearance of the cured compound. Hand rub with water or a damp cloth prior to hardening.

  7. Remove excess material before hardening begins.

  8. After 20-30 minutes the epoxy will harden and form a tenacious bond

  9. After just 60 minute, the item can be put back into service.

More board and sail repair tips can be found here
 

 


 

1. Preparation for the Aqua-Patch

 

 

 


2. Preparing the
Aqua-Patch

 









3. Application of the
Aqua-Patch

 

 


 



4. Curing the
Aqua-Patch

 

The substrate must be sound, dry and free from contamination such as dust, oil, grease, paints etc. and should be roughened to provide mechanical key, using a suitable abrasive paper.
Aqua-Patch does not require any mixing but it may need to be cut to size and shape, which can be done using a pair of scissors. Cut away the seal along three edges of the pack to gain access to the Patch, which with its release films still attached to each side, can then be removed ready for cutting and immediate application.
Remove the matt release film from the Patch, and press the Patch firmly into position, ensuring that full contact with the prepared substrate is achieved. Tools such as small wooden decorating rollers or craft moulding tools will assist with this, but their use is not essential. Once the Patch is firmly in place the second, gloss, release film can be removed and discarded. In overlap/wrap-around applications it will be necessary to remove the second release film before the overlap is made.
Aqua-Patch must be cured by exposure to UV light, which can be
provided by either natural daylight or UV lamps.

Replace any unused Aqua-Patch to the UV protective pouch for future use.

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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